4.0 Receive-Ready Pallets/Bundles
RDC Routing & Shipping Guide
- RDC Home Page
- 0.0 General Information
- 1.0 Best Buy Receive-Ready
- 2.0 Receive-Ready Items (SKUs)
- 3.0 Receive-Ready Cartons
- 4.0 Receive-Ready Pallets/Bundles
- 5.0 Receive-Ready Trailers
- 6.0 Receive-Ready Documents
- 7.0 Receive-Ready Appointments (Scheduling)
- 8.0 Additional TV Requirements
- 9.0 Premium Design Center (PDC) DC Requirements
- 10.0 Courier Door
- 11.0 Collect Vendor Routing and Shipping
- 12.0 Collect Carrier Tender and Shipping
- 13.0 Terms and Definitions
4.0 Receive-Ready Pallets/Bundles
4.1 When to Palletize
- If shipping (or delivering) via less-than-truckload (LTL) capacity, 100% of LTL product must be palletized.
- If eligible floor-loaded product is not safe to unload via clamp machine, then product must be palletized.
- If intended parcel shipments exceed Best Buy’s Courier Door Restriction criteria, then product must be palletized.
[Reference 10.0]
4.2 BBY-approved Pallets
- 48-inch by 40-inch GMA, made of “Grade A” hardwood, allowing four-way forklift entry.
- Pallets must be “Regular Duty” and made of hardwood:
- Withstanding weights up to 2,800 lbs.
- Wood must be sound (no decay) and square edged.
- No missing or broken top or bottom boards.
- Top and bottom boards must be a minimum 5/8 inches thick.
- Spacing between top boards on must never exceed 3 ¼ inches.
- Individual units longer than 48 inches are allowed to use custom-sized (irregular) pallets but must comply with type of wood and other pallet requirements.
- Some product groups may require an irregular pallet size that matches the footprint of the carton such as TV’s greater than or equal to 90 inches.
- For irregular pallet sizes, spacing must be at least 7.5 inches wide to accommodate a pallet jack fork.
- Unless approved by Best Buy, all other pallet types are non-compliant.
- Note: All non-approved pallet usage is subject to compliance charges.
4.3 Shipping Configuration & Orientation
- Do not ship “loose” floor-loaded product. Shipping configuration must be either palletized or bundled.
- Without exception, on each pallet (or within each bundle), only product for 1 Best Buy Purchase Order is allowed.
- Bundles are considered floor-loaded product and can be utilized only for full Truckload shipments.
- If banding is used, it must be made of PET plastic. Do not use metal banding. Do not use banding to secure product down through the pallet.
- If wrap film is used, it must be completely clear and colorless.
- If shipping TVs, beyond the content in the Receive-Ready sections review the TV-specific guidelines. [Reference 8.0]
- Consolidate like-Model/UPCs onto the fewest number of pallets. Maximizing trailer cube should not take precedence over consolidating like-Model/UPC. Excessive Mixed-Model/UPC Pallet use can lead to receiving errors and driver detention.
- Note: There is no pre-defined maximum pallet height. However, pallets must follow the required vertical trailer clearance guidelines. [Reference 5.2.3]
4.3.1 Step-by-Step Checklist - Palletizing
- Do not allow product to extend (overhang) beyond any of the pallet sides. Referred to as a “Zero-Overhang” policy, the goal is to mitigate logistical stream-induced product damage and allow for safe and secure product put away.
- Utilizing non-approved pallets smaller than standard 48” x 40” will likely have product clamped onto standard pallets for safe put away. Best Buy’s logistical stream is not suited for small pallets.
- Select BBY-approved Pallet.
- Use a corrugate sheet underneath the bottom-layer for protection and stability.
- Stack like-Model/UPC boxes in adjoining arrangement.
- Consolidate like-Model/UPC product to as few pallets as possible.
- Per pallet, consolidate like-Model/UPC into (vertically adjacent) layers.
- If layers are not feasible, consolidate into logical adjoining arrangement.
- Orient carton shipping labels with the following on-pallet considerations:
- Collectively orient small-cube product to face one side of the pallet.
- Orient other product so that all labels face out towards the nearest side.
- Use a corrugate sheet on every third layer, when possible, to distribute weight evenly.
- When necessary, use corner/edge boards to increase vertical stacking strength, prevent damage to edges, and stabilize for transit and conveyance. Apply to all edges and extend to the full height and length.
- Machine application of clear film is preferable. If not, use clear stretch wrap (minimum of 80 gauge, recommend 3 revolutions), starting at the bottom wrap upward and fully encompassing the product including all 4 sides and top. This limits product separation, reduces load shifting, and any tearing of wrap eases identifying potential in-transit load tampering.
- Seal a pallet-level packing slip on the short (40”) pallet side. [Reference 6.1]
4.3.2 Mixed-Model/UPC Pallets
- Mixed-Model/UPC Pallets should be the exception.
- On each pallet, consolidate like-Model/UPC product into (adjacent) layers.
- Placard Recommendations:
- Colored placarding that is no smaller than 3 inches tall by 6 inches wide.
- Call out "Mixed UPCs" or "Mixed Models".
- A font size greater than 72 point and in BOLD.
- Apply placards to each Mixed-Model pallet, on 2 adjacent sides, to the exterior of any stretch wrap film.
- If shipping via LTL, apply one of the placards on the same short (40”) side as the pallet-level packing slip.
4.3.3 Step-by-Step Checklist - Bundles
- Note: Bundles are considered floor-loaded product and can be utilized only for full Truckload shipments.
- Bundles must contain only 1 like-Model/UPC. To avoid receiving errors, do not build Mixed-Model/UPC Bundles. Regardless of any “Mixed Models” placarding application, bundles are always assumed as like-Model/UPC bundles.
- Vendor should assume that all bundled product will be unloaded from the trailer via clamp truck.
- If product packaging cannot withstand clamp unloading, product must be palletized on a BBY-approved pallet.
- Immediate no-touch/quick-clamp bundle orientation needs to exist all throughout the trailer.
- Start with a multi-use plastic slip sheet underneath the bottom-layer for product protection and stability. Note: Best Buy does not have slip sheet unloading equipment.
- Always position like-Model/UPC boxes upright and in the same product orientation (facing the same direction).
- Build the bottom layer into a recommended (minimum) 3 feet by 3 feet bundle base.
- Excluding height dimension, do not exceed 82” on any bundle dimension.
- If the manufacturer’s recommendations will allow, continually stack boxes on top of the bottom layer.
- Do not stack beyond manufacturer’s recommendations.
- When possible, create even product layers.
- When necessary, use corner/edge boards to increase vertical stacking strength, prevent damage to edges, and stabilize for transit and conveyance. Apply to all edges and extend to the full height and length.
- If banding is used to secure the product bundle, apply over corner/edge boards. Do not apply banding without corner/edge boards as it can cause carton damage.
- Machine application of approved film is preferable. If not, use clear stretch wrap (minimum of 80 gauge, with a recommended 3 revolutions), starting at the bottom wrap upward and fully encompassing the product including all 4 sides and top. This limits product separation, reduces load shifting, and any tearing of wrap eases identifying potential in-transit load tampering.
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